A low-speed permanent magnet direct-drive system solution for agitators in the oil, chemical, pharmaceutical, and steel industries. The TYCP5 series low-speed permanent magnet motor directly drives the agitator shaft, replacing traditional asynchronous motors with belt-driven gearboxes. It integrates the WD200 series high-performance vector inverters, ECC variable frequency control cabinets, high-performance PLCs, wired/wireless temperature-vibration integrated sensors, and the Wolong iMotorLinx Shunzhi Cloud industrial internet platform to simplify the transmission chain, improve efficiency, and enable real-time monitoring of operational status.
Use Cases
New installations and energy-efficient retrofits for mixing equipment such as agitators, reactors, slurry tanks, and mixing vessels in the petroleum, chemical, pharmaceutical, and steel industries.
Solve pain points
Traditional asynchronous motor systems with belt reducers and mixing shafts have complex transmission structures, numerous intermediate stages, and high failure rates.Reducers and belts require regular maintenance and replacement, leading to high repair costs and unplanned downtime that disrupts continuous production.Low system transmission efficiency, high operating costs, and significant energy waste.Mixing applications require low-speed, high-torque constant-torque operation. Asynchronous motors suffer from poor efficiency and power factor at low speeds, along with inadequate speed control performance.High starting current and vibration cause shock to the agitator shaft and equipment foundation.Outdated control modules, low levels of automation and intelligence, and a lack of means for collecting operating parameters and performing preventive detection.
Solution Composition
TYCP5 Series Low-Speed Permanent Magnet Motors for Agitation: Engineered specifically for mixing applications, featuring high efficiency, high power factor, strong overload capacity, low vibration, and quiet operation. The motor shaft connects directly to the agitator shaft for rotation, replacing asynchronous motors with gear reducers. Frame sizes 280 through 560, power range 3 to 355kW, seven speed options at 30, 45, 60, 75, 90, 110, 130 r/min, full-load efficiency from 84.7% to 96.2%, power factor from 0.96 to 0.99, maximum torque ratio of 1.8, supporting dual voltage input of 380V and 660V. Specific WD200 inverter models and installation/dimensions are provided per model / WD200 Series High-Performance Vector Inverters: Power coverage from 0.75 to 1000kW, supporting four power supply types. Compact design saves cabinet space and offers flexible panel assembly. Advanced motor control algorithms ensure optimal matching with permanent magnet motors, enabling precise torque control via vector control. Output 150% rated torque at 0.5Hz (SVC) and 200% rated torque at 0Hz (FVC). Stable operation under rated load at 1Hz (SVC). Speed control accuracy error within 0.1% of rated speed (SVC) and 0.05% (FVC). Maximum operating efficiency up to 98%. Features superior current suppression to mitigate shock currents from sudden load changes and reduce equipment downtime; supports installation of reactors and filtering devices / ECC Frequency Control Cabinets and High-Performance PLCs: Centralized system control, real-time data collection, and comprehensive system protection / Wired/Wireless Integrated Temperature & Vibration Sensors: Capture motor temperature and vibration data, supporting spectral analysis and remote fault diagnosis / Wolong iMotorLinx Shunzhi Cloud Industrial Internet Platform: Real-time monitoring, on-demand display, fault diagnosis, and spectral analysis. Quickly create personalized alert rules and receive notifications via email, SMS, HTTP, or HTTPS for timely and precise alerts.
