
Siemens SCADA Monitoring System Integration Case: Songjiang Tianma Phase II Leachate Treatment Project – Data Integration and Wireless Transmission for Leachate Treatment Phases I & II
The Songjiang Tianma Phase II Leachate Treatment Project requires expanding monitoring capabilities on top of the existing Phase I system. The site currently hosts Siemens SCADA systems, DCS systems, and controllers from multiple vendors, resulting in incompatible communication protocols. Data from Phase I and Phase II are isolated, making centralized operations and maintenance difficult. Project scope includes: - Integrating and designing the consolidation of the Siemens SCADA system. - Enabling OPC protocol data transmission for the DCS system. - Collecting terminal device data and transmitting it via RS485 communication. - Consolidating data from both Phase I and Phase II plants and enabling wireless transmission. - Acquiring, processing, and transmitting PLC data. - Standardizing communication protocols for various device controllers and performing data acquisition and processing. After modernization, data from both phases will be unified under a single monitoring framework. Operations staff can view the status of all device controllers from a central control hub, with anomalies immediately traceable to specific sites and equipment.
RESULTS
Transformation Results
KEY METRICS
2Period
MoreSite
OPC/RS485
Wireless
Phase I and Phase II factory data have been integrated with wireless transmission. Multi-vendor device controller protocols are unified, enabling centralized visualization of data acquisition and processing results across all equipment controllers.
Data Scope and Validation Source: The above metrics are derived from on-site measurements under identical operating conditions before and after the retrofit (comparing energy meter readings with equipment operation logs). The statistical period covers 30 consecutive days of full operation post-retrofit. Motor energy efficiency ratings follow GB 18613-2020 and IEC 60034-30-1, while product efficiency values are cited from the manufacturer's factory test reports. Actual results may vary based on load rate, annual operating hours, and specific operating conditions.
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