Panbu Electric

Solutions

From parameter matching to whole-line energy optimization, we provide an all-in-one retrofit solution integrating motors, drives, and controls.

Solution Categories
应用行业

Current filters:行业 造纸化工, total7Bundle Options (Select Multiple)

造纸化工 · MotorSolutions

Selection of Permanent Magnet, Magnetic Reluctance, and Standard Motor Replacements for Whole-Plant Energy Retrofitting

Motor replacement solutions

Motor · Industrial Motor Replacement

电机替代解决方案

针对设备老旧、电机维护、采购成本高等问题,依托设备电机参数、机械尺寸、实际运行工况,提供1对1适配的工业电机替代方案,无需改动设备结构。

Use Cases

Motor replacement for aging equipment, domestic substitution for imported motors, and replacement of discontinued models

Solve pain points

Original model discontinued; procurement is difficult.High maintenance costs and frequent failuresComplex installation size matching

Solution Composition

Parameter mapping and selection matching / Mechanical dimension 1 to 1 compatibility / On-site replacement and commissioning support

永磁/磁阻电机节能改造

Motor · PM Motor Retrofit

Permanent Magnet/Synchronous Reluctance Motor Energy Efficiency Retrofit

Replace traditional induction motors with permanent magnet synchronous motors (PMSM) or permanent magnet reluctance motors (PMRM). Optimize motor-load matching based on operating conditions to reduce energy consumption and improve operational stability.

Use Cases

Continuous-duty loads such as chemical fiber, injection molding, and air compressors

Solve pain points

Low efficiency of asynchronous motorsEnergy waste under light-load conditionsRefurbishment cycle impacts production.

Solution Composition

Load Condition Survey / Permanent Magnet Motor Selection & Matching / Energy Saving Verification

Industrial Energy Saving Solutions Consultation

Motor · Energy Consulting

Industrial Energy Saving Solutions Consultation

Factory-wide motor system energy-saving diagnostics and retrofit planning, delivering phased implementation roadmaps and ROI projections.

Use Cases

Comprehensive audit of factory-wide motor systems, energy-saving project assessment, and carbon management planning

Solve pain points

Missing factory-wide energy consumption dataDifficulty deciding on modernization prioritiesProject initiation lacks calculation basis

Solution Composition

Factory-wide motor survey / Energy-saving ROI calculation / Phased retrofit planning

Drive Control System Solutions for the Pulp and Paper Industry

Motor · Pulp and Paper Drive Control

Pulp and Paper Industry Distributed Control System (DCS) Solution

Designed for key pulping and papermaking equipment such as refiners, hydraulic pulpers, and pressure screens, the four-layer drive control system integrates TYCP5 low-speed permanent magnet synchronous motors, WEPM series PM motors, WD200 high-performance vector inverters, PLCs, and cloud platforms across the information, control, drive, and execution layers. This replaces traditional asynchronous motor + gearbox drives, boosting system efficiency by 15%~25% after typical retrofitting.

Use Cases

Low-speed, high-torque equipment for the pulping and papermaking industry: refiners, hydraulic pulpers, pressure screens, screening machines, and mixers.

Solve pain points

Pulpers, hydraulic pulpers, pressure screens, and other pulping equipment suffer from low system efficiency, high failure rates, and limited automation.Induction motors have low efficiency and power factor, failing to meet the minimum requirements of current energy efficiency standards.系统长期运行在 40%~60% 低负载区,恰为异步电机低效率区,能耗浪费明显Redundant motor and reducer transmission structure, large footprint, high maintenance costs.噪音大、振动大,工频启动冲击电网,重载启动稳定性差

Solution Composition

Information Layer: Cloud platform, app, and data acquisition I/O for real-time visualization, monitoring, warning, and control of operational data. Control Layer: Centralized PLC control with motor speed adjustment based on process requirements. Drive Layer: WD200 series high-performance vector inverters (0.75~1000kW, compact book-style design for easy cabinet integration; compatible with asynchronous and permanent magnet synchronous motors; high-speed high-torque output; controlled rectification technology reduces system failure rates; supports RS485 and fieldbus communication) + ECC electrical cabinets. Actuation Layer 1: TYCP5 series low-speed permanent magnet synchronous motors (power 1.1~900kW, 380V, speed 25~500r/min, 1 efficiency class, frame sizes 180~560, V1 mounting). Actuation Layer 2: WEPM series permanent magnet synchronous motors (IE5~IE4 efficiency class, power 0.18~315kW, speed 3000/1500r/min, B3 mounting, self-cooled design requiring no forced ventilation).

Agitation Equipment Drive Control System Solution

Motor · Mixing Equipment Drive Control

Agitation Equipment Drive Control System Solution

面向石油、化工、医药、钢铁等行业搅拌设备的低速永磁直驱系统解决方案,以 TYCP5 系列搅拌用低速永磁电机直接驱动搅拌轴,取代传统异步电机加皮带减速箱传动,配套 WD200 系列高性能矢量变频器、ECC 变频控制柜与高性能 PLC、有线无线温振一体传感器及卧龙 iMotorLinx 舜智云工业互联网平台,实现传动链简化、效率提升与运行状态实时监控。

Use Cases

石油、化工、医药、钢铁等行业的搅拌釜、反应釜、浆化桶、混合槽等搅拌设备的新建配套与节能改造。

Solve pain points

Traditional asynchronous motor systems with belt reducers and mixing shafts have complex transmission structures, numerous intermediate stages, and high failure rates.Reducers and belts require regular maintenance and replacement, leading to high repair costs and unplanned downtime that disrupts continuous production.Low system transmission efficiency, high operating costs, and significant energy waste.Mixing applications require low-speed, high-torque constant-torque operation. Asynchronous motors suffer from poor efficiency and power factor at low speeds, along with inadequate speed control performance.High starting current and vibration cause shock to the agitator shaft and equipment foundation.Outdated control modules, low levels of automation and intelligence, and a lack of means for collecting operating parameters and performing preventive detection.

Solution Composition

TYCP5 Series Low-Speed Permanent Magnet Motors for Agitation: Engineered specifically for mixing applications, featuring high efficiency, high power factor, strong overload capacity, low vibration, and quiet operation. The motor shaft connects directly to the agitator shaft for rotation, replacing asynchronous motors with gear reducers. Frame sizes 280 through 560, power range 3 to 355kW, seven speed options at 30, 45, 60, 75, 90, 110, 130 r/min, full-load efficiency from 84.7% to 96.2%, power factor from 0.96 to 0.99, maximum torque ratio of 1.8, supporting dual voltage input of 380V and 660V. Specific WD200 inverter models and installation/dimensions are provided per model / WD200 Series High-Performance Vector Inverters: Power coverage from 0.75 to 1000kW, supporting four power supply types. Compact design saves cabinet space and offers flexible panel assembly. Advanced motor control algorithms ensure optimal matching with permanent magnet motors, enabling precise torque control via vector control. Output 150% rated torque at 0.5Hz (SVC) and 200% rated torque at 0Hz (FVC). Stable operation under rated load at 1Hz (SVC). Speed control accuracy error within 0.1% of rated speed (SVC) and 0.05% (FVC). Maximum operating efficiency up to 98%. Features superior current suppression to mitigate shock currents from sudden load changes and reduce equipment downtime; supports installation of reactors and filtering devices / ECC Frequency Control Cabinets and High-Performance PLCs: Centralized system control, real-time data collection, and comprehensive system protection / Wired/Wireless Integrated Temperature & Vibration Sensors: Capture motor temperature and vibration data, supporting spectral analysis and remote fault diagnosis / Wolong iMotorLinx Shunzhi Cloud Industrial Internet Platform: Real-time monitoring, on-demand display, fault diagnosis, and spectral analysis. Quickly create personalized alert rules and receive notifications via email, SMS, HTTP, or HTTPS for timely and precise alerts.

造纸化工 · SensorSolutions

Temperature, pressure, water quality measurement instruments, and industry control & monitoring solutions

Sample available for downloadMeasurement and Control Solutions for the Petrochemical and Chemical Industries

Sensor · Petrochemical Measurement & Control

Measurement and control solutions for the petrochemical and chemical industries

Comprehensive measurement and control solutions for the petrochemical and chemical industries, covering explosion-proof selection, pressure, temperature, flow, level, wastewater treatment, and engineering services. Designed to meet ATEX/IECEx compliance and demanding operating conditions.

Use Cases

Instrument selection for explosion-proof areas in petrochemical and chemical plants, pressure and temperature measurement of high-temperature corrosive media, multi-point temperature monitoring in reactors, online monitoring for wastewater treatment, and automation engineering system services.

Solve pain points

Petrochemical and chemical processing facilities contain explosive gas and dust environments. Instrument selection must comply with ATEX/IECEx explosion protection zone classifications, equipment categories, and temperature classes.High temperature, high corrosion, high viscosity, and easily solidifying media damage pressure and temperature sensing elements, resulting in poor measurement stability.Reactors and catalytic beds require multi-point temperature measurement at the same cross-section to detect hot spots and channeling; conventional single-point instruments cannot cover this need.The sheath requires strict concentricity and defect control under deep-hole drilling, welding, and pressure-bearing conditions. Verification must be performed per ASME PTC 19.3 TW-2010 frequency.High energy consumption from aeration in wastewater treatment; lack of stable online monitoring for parameters such as dissolved oxygen, digester temperature, and pH.The project involves multiple instrument and automation systems but lacks unified planning, project management, and on-site commissioning support.

Solution Composition

ATEX/IECEx Explosion Protection Selection (Zone Classification 0/1/2 & 20/21/22, Equipment Categories, Protection Types Ex d/p/q/o/e/ia/ib/ic/n/ma/mb/mc/t, Protection Levels Ga/Gb/Gc & Da/Db/Dc, Gas Groups IIA/IIB/IIC & IIIA/IIIB/IIIC, Temperature Classes T1–T6) / Pressure Measurement (JUMO dTRANS p20 & p20 Ex d Pressure Transmitters, dTRANS p20 DELTA Differential Pressure Transmitter, p20Pro & delta p20Pro Series, dTRANS p33, Diaphragm Seals & Isolators) / Temperature Measurement (Explosion-Proof RTDs/Thermocouples, Sensor Sheaths, Bimetal Thermometers & Contact Bimetal Thermometers, Surface Mounting, Rigid & Flexible Multi-point Measurement, Abrasion-Resistant RTDs/Thermocouples, Temperature Transmitters, JUMO safetyM Safety Temperature Limiters, JUMO Wtrans B Wireless Temperature System) / Flow & Level (JUMO flowTRANS MAG S01/S02 Electromagnetic Flowmeters, Differential Pressure Level & Flow Measurement) / Wastewater Treatment Monitoring (JUMO dTRANS O2 01 Dissolved Oxygen Transmitter, PROCESStemp RTD Sensors & di308 Digital Indicators, dTRANS p02 Pressure Transmitters, dTRANS p33 Level Sensors, tecLine pH Electrodes & AQUIS 500 pH Transmitters) / JUMO Engineering Services (Feasibility Studies, Technical Concepts & Specifications, Project Planning & Documentation, PLC Programming/HMI/Network Technology, Commissioning, Training & Support)

造纸化工 · Control SystemSolutions

Variable Frequency Drive Control, Automated Production Lines, and Industrial IoT Control Solutions

Automated Monitoring and Waste Gas Treatment Solution for Pulp & Paper Chemical Production Lines

Control System · Paper & Chemical Automation

Automated Monitoring and Waste Gas Treatment Solution for Pulp & Paper Chemical Production Lines

Centered on Panpu PLC control cabinets and MCC switchgear, SCADA factory automation monitoring systems, and SaaS IoT cloud platforms, we deliver integrated automation solutions for papermaking and chemical production lines. Our offerings encompass process control, exhaust gas treatment, and wastewater monitoring. Supporting MODBUS, OPC, Profibus-DP, and RS485 protocols, our system enables unified data collection across multi-vendor equipment and provides proactive fault alert notifications.

Use Cases

Paper machine and pulping line control systems, chemical reactor and batching system control, waste gas treatment and desulfurization/SCR monitoring, wastewater plant and tank data acquisition, explosion-proof electrical cabinet solutions, multi-site production line centralized O&M, and IoT retrofitting of existing DCS/PLC systems.

Solve pain points

Production line control, waste gas treatment, and wastewater treatment are built by different vendors, resulting in fragmented interfaces that hinder unified analysis.Devices from different vendors use inconsistent protocols such as Modbus, OPC, and Profibus-DP, making unified data integration difficult.Switching between systems to troubleshoot during anomalies leads to long fault localization times.Waste gas and wastewater are key targets for environmental regulation; manual inspections cannot meet the requirements for continuous data recording and traceability.Selecting and protecting electrical control equipment in hazardous areas requires high standards, making coordinated delivery of complete units and on-site construction challenging.Reactor and batching system parameter tuning relies on manual expertise, leading to batch consistency fluctuations.Multi-site data cannot be consolidated; the group lacks a unified operations view.Upgrading existing DCS/PLC systems requires production shutdowns, leaving a narrow window for retrofitting.

Solution Composition

Line process sections, waste gas treatment units, and sewage pool equipment list review; define data acquisition points and communication protocols / Deploy Panpu IoT controllers to complete device data collection and protocol integration / Supply complete sets of PLC control cabinets, MCC control cabinets, VFD control cabinets, and low-voltage distribution cabinets / Select explosion-proof cabinet protection ratings and configure internal separation of strong and weak electrical zones / Configure SCADA monitoring system with multi-PLC stations networking via MODBUS/OPC/Profibus-DP/RS485 / Configure layered monitoring views for high-voltage and low-voltage devices / Centralize display on monitor workstations and video walls; configure alarm levels, historical data, and trend curves / Configure video linkage between cameras and DVRs / Unified data collection and recording for waste gas and sewage pool systems via MODBUS protocol / Deploy SaaS IoT cloud platform; activate user, mobile, and backend configuration portals / Connect multiple plants to the central control center via dedicated VPN networks for simultaneous cloud and local operations / Execute mechanical/electrical installation, electrical programming and debugging, process parameter tuning, and no-load/load testing / Provide post-commissioning electrical system maintenance and remote operations support

4Step-by-step service process

01

On-site survey

Collect load conditions, installation dimensions, and operating data

02

Selection Match

1 matches 1 parameter; output substitution and supporting solutions

03

Implementation

Replace in batches during maintenance windows to reduce downtime.

04

Energy Saving Verification

改造前后数据对比,输出验证报告

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